2in1 Dresser Changer Combo XCD Maximum efficiency in the smallest space

High-speed tip dresser combined with powerful tip changer

  • Less space required

  • Reduced downtime

  • Optimized for aluminum welding

With the 2in1 combo XCD, KYOKUTOH sets new standards in the automation of modern welding cells. This innovative complete solution combines dressing and changing of electrode tips in a single, ultra-compact unit.

The combination of a high-performance, high-speed tip dresser and a powerful tip changer ensures fast, precise, and highly productive electrode processing. Thanks to optimized electrode handling, KYOKUTOH meets the automotive industry's stringent requirements for efficiency, process reliability, and weld quality. Its space-saving design allows for easy integration of the XCD into existing welding cells and simplifies robot programming.

High-speed tip dresser
This powerful tip dresser features state-of-the-art high-speed technology and ensures highly precise dressing results:
• optimally dressed electrode tips
• consistently high welding quality
• longer electrode life
The bayonet fitting also allows for tool changes in just a few seconds – quick, safe, and without lengthy production interruptions.

Powerful tip changer
The integrated tip changer boasts a high torque of up to 100 Nm and enables fast and reliable tip changes:
• Left and right rotation for maximum flexibility
• Fast magazine change
• Minimized downtime

Compact and flexibly integrable
With a width of only 32 cm, the compact XCD saves valuable space in the production environment. Thanks to PLUG&PLAY integration, the unit can be quickly and seamlessly integrated into existing welding lines – for both robot-guided and stationary welding guns.

Perfect for aluminum welding
The XCD is compatible with the GMC/GMH tooling , which significantly increases the weldability of aluminum and enables the use of the patented MRD (Multi-Ringed Dome) technology*:
• High-quality aluminum welds
• Significantly more weld points per component before the next dressing operation
• No electrode sticking to the workpiece
• Significantly reduced electrode wear
• Reduced downtime and maximum productivity
This makes the XCD ideal for modern body-in-white applications with an increasing proportion of aluminum.
*Note: Not approved for the production of full-size pickup trucks.

Certified use in international plant engineering
With CE, CCC and UL certification, the 2in1 combo XCD meets all relevant safety requirements for worldwide use in industrial production environments.

Typical applications
• Series production of car bodies in the automotive industry
• Resistance spot welding with robotic guns
• Aluminum and mixed construction manufacturing

Advantages

  • Increased speed : Lightning-fast tool and magazine changes
  • More power : Powerful tip change with up to 100 Nm torque - rotation in both directions (left and right)
  • Improved quality : Perfectly dressed electrode tips for consistent welding quality
  • More space : Only 32 cm wide - ideal for compact welding cells
  • More future potential : Compatible with the patented MRD technology for aluminum welding

Specifications

Voltage400 V
Frequency50 Hz
Current3.3 A
Speed tip dresser333 rmp
Speed tip changer119 rmp
Torque tip dresser34.4. Nm
Torque tip changer96.3 Nm
Weight17 kg
Tool holderBayonet
Gun compensationStandard
Accessories and special solutionsUpon request

 

For your questions contact us at

>> Phone +49-2303-93615-00
>> E-Mail sales@kyokutoh.de
>> or use our contact form